Ensure the employee completing the refilling is wearing the correct personal protective equipment including gloves and eye protectionĤ. Ensure there are no employees remaining on the forklift during the refilling processģ. Safely Park and switch off the forklift ensuring the park brake is applied and all electrical equipment such as mobile phones, pagers and radios are turned offĢ. Warning: when refilling no smoking or flame should be within 6m of the forklift.ġ. Horizontal in a rack with the pressure relief valve in the uppermost position.Vertical position (preferred position) standing upright.Refilling may be completed with the cylinder in either of the following positions: Refilling an LPG Cylinder that is not fitted with an automatic fill limiter ( AFL) using the liquid level/bleeder valve must be completed with the cylinder removed from the forklift. Test pressure (not less than 3.3 MPa (480psi)įorklift LPG Cylinder Refilling Procedure (Non- AFL Fitted).In addition to complying with the above requirements all LPG cylinders must comply with AS 2030.1, AS 2470 & AS 2764 and display the following marking: Cylinders must have a liquid level/bleeder valve or AFL fitted.The discharge path must not impinge on the valve protection ring.The safety relief valve must not be damaged, blocked or corroded. All valves must be in good working condition.It must be in good physical condition with no visible dents, gouges, or bad corrosion.Time from the last test date must be within 10 years.Inspection of Cylinder Before FillingĪll LPG cylinders must comply with the following requirements, or they can not be filled: Note: LPG cylinders can also be refilled via a decanting method. In this post we look at how to safely fill a forklift LPG cylinder using a dispenser pump. A common question our sales team and technicians are asked by forklift operators and fleet managers is how you safely refill a forklift propane ( LPG) cylinder to allow a forklift to continuously operate over extended shifts.
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